Key Features
l Fully Automated Assembly Integrates all steps from feeding to finished product, including washer feeding, adhesive dispensing, magnet assembly, and magnetizing. Only one operator is required for monitoring and material replenishment .
l Precision Alignment & Placement Utilizes high-precision vibration feeders and linear transfer mechanisms to ensure accurate positioning of small components. Placement accuracy is typically within ±0.02mm .
l Multi-Station Rotary/Inline Design Available in rotary turret or inline linear configurations. Multi-station setups allow simultaneous processing of multiple assembly steps, achieving production rates of up to 4,500-6,000 PCS/h .
l Intelligent Dispensing System Equipped with precision glue dispensers compatible with anaerobic adhesives or AB two-component adhesives. Features real-time flow monitoring to ensure consistent glue coverage without stringing or leakage .
l Integrated Magnetizing Function An in-line magnetization station is often integrated into the machine. After assembly, components are automatically transferred to a magnetizing coil for instant magnetization, ensuring stable magnetic flux and eliminating subsequent handling .
l PLC & Touchscreen Control Operated via a Programmable Logic Controller (PLC) with a user-friendly Human-Machine Interface (HMI). Supports recipe storage for different product models, real-time production monitoring, fault diagnosis, and automatic stop on error .
Technical Parameters
l Model Type Fully Automatic Magnetic Circuit Assembly Machine
l Production Capacity 4,500 – 6,000 PCS/h (depends on component size and process)
l Applicable Products Headphone speakers, mini speakers, receivers, micro speakers
l Process Flow Washer feeding → Adhesive dispensing → Magnet placement → Magnetizing → Discharging
l Dispensing System 12 dispensing heads / adjustable
l Feeding System 4 sets of precision vibration feeders
l Control System PLC + 7-inch color touchscreen HMI
l Workpiece Fixture 300 sets (rotary indexing type)
l Power Supply AC220V ±10%, 50/60Hz, approx. 2.3kW
l Air Pressure ≥0.5 MPa
l Machine Dimensions 1920mm(L) × 1300mm(W) × 1750mm(H) (varies by configuration)
l Machine Weight Approx. 900 kg